Tag: Carbide Saw Tips

Brazing carbide saw tips onto saw blades is a common process used in the manufacturing of cutting tools. Here are the general steps involved in brazing carbide saw tips onto saw blades:

1. Clean the saw blade and carbide tips: Before brazing, it is important to clean both the saw blade and carbide tips to remove any dirt, debris, or oxidation. This can be done using a wire brush or other cleaning tool.
2. Arrange the carbide tips on the saw blade: Position the carbide tips onto the saw blade in the desired location. Use a jig or other tool to ensure that the tips are properly aligned and evenly spaced.
3. Apply flux to the joint area: Flux is a material that helps prevent oxidation during the brazing process. Apply a thin layer of flux to the joint area where the carbide tip and saw blade meet.
4. Heat the joint area: Use a torch or other heating tool to heat the joint area until it reaches the proper brazing temperature. The exact temperature will depend on the type of brazing alloy being used and the thickness of the saw blade and carbide tips.
5. Apply brazing alloy: Once the joint area is heated to the proper temperature, apply the brazing alloy to the joint area. The alloy will melt and flow into the joint, creating a strong bond between the carbide tip and saw blade.
6. Allow the joint to cool: After brazing, allow the joint to cool naturally to avoid any stresses that could cause the carbide tip to break or crack.
7. Finish the saw blade: Once the joint is cooled, grind or sand any excess brazing alloy from the joint area. The saw blade can then be sharpened and finished as needed.

It is important to follow proper safety procedures when brazing carbide saw tips onto saw blades, including wearing appropriate personal protective equipment and working in a well-ventilated area. It is also recommended to consult with a professional or experienced individual before attempting this process.

Carbide saw tips are widely used in the metalworking industry for cutting a variety of metals, including steel, aluminum, and other non-ferrous metals. Carbide saw tips are made from a high-strength, wear-resistant material called tungsten carbide, which is a compound made up of tungsten and carbon. The tungsten carbide material is very hard and durable, making it ideal for use in cutting tools such as saw blades.

The process of manufacturing carbide saw tips involves several steps:

Powder Preparation: The tungsten carbide powder is mixed with a small amount of other metallic powders, such as cobalt, to improve the toughness and strength of the final product.

Compacting: The mixed powder is then compacted into a desired shape using a high-pressure press. The shape may be cylindrical, rectangular, or any other shape required for the saw tip.

Sintering: The compacted powder is then sintered in a furnace at high temperatures to fuse the particles together, forming a dense and hard carbide body.

Grinding: The carbide body is then ground to the required size and shape for the saw tip.

Coating: The saw tip may be coated with a thin layer of titanium or other material to further enhance its durability and resistance to wear.

Carbide saw tips are typically brazed onto the saw blade using a high-temperature silver solder, which forms a strong bond between the saw tip and the blade. The saw blade is then used to cut metal with high precision and efficiency, thanks to the hard and durable nature of the carbide saw tips.

Carbide saw tips are an important component of metal cutting saw blades and are manufactured through a complex process that involves powder preparation, compacting, sintering, grinding, and coating. These saw tips provide high precision, efficiency, and durability for cutting a wide range of metals in the metalworking industry.

Carbide saw tips are a type of cutting tool made from tungsten carbide, a material known for its durability and hardness. Carbide saw tips are commonly used in a variety of cutting applications, including woodworking, metalworking, and masonry.

In woodworking, carbide saw tips are commonly used in circular saw blades and other cutting tools. They are particularly useful for cutting hardwoods and other dense materials, as they are able to maintain their sharpness for longer periods of time compared to other materials.

In metalworking, carbide saw tips are often used in cutting tools such as bandsaws and end mills. They are particularly useful for cutting hard metals such as stainless steel, as they can withstand the high temperatures generated by the cutting process without losing their edge.

In masonry, carbide saw tips are commonly used in saw blades for cutting concrete and other hard materials. They are able to withstand the abrasive nature of these materials and maintain their sharpness for longer periods of time compared to other materials.

The carbide saw tips are a versatile cutting tool that can be used in a wide range of applications. Their durability and hardness make them particularly useful for cutting hard materials, and their ability to maintain their sharpness for longer periods of time can help improve efficiency and reduce downtime.

Carbide saw tips brazed on the teeh of the metal blades, it can be done by normal brazing procss and also laser brazing process. The blade with carbide saw tips normally used for machining wood (nature wood, plywood, MDF, etc.) and also used for machining metal, like cast iron, Stainless steel, aluminum.

Besides the standard types of saw tips, it also have many customized saw tips which done by clients’ design for special using purpose.

Grade range “K” is the normal grades for carbide saw tips, but also have other grade like range “P” for stainless steel, aluminum and some other material.

We sell carbide saw tips for retipping. We can get just about any grade and size and love to do custom work. We also specialize in brazing and pretin services on all the carbide we sell. Below is our special super C grade of carbide saw tips. We believe it to be one of the finest grades of carbide because it can be used for so many different applications.

Our super C carbide saw tips can be used for a variety of applications where C1, C2, or C3 Carbide Grades would be used. The fine structure combined with the special metallurgic formulation of the super C binder create a carbide that is extremely wear resistant and corosion resistant, making it great for cutting wood, plastic and non-ferrous metals. Our super C tips have a Hardness (HRA) of 92.3 and a Transverse Rupture Strength (TRS) of 537,000 psi.

Forestry Experience

We use a collaborative approach to deliver an extensive carbide saw tips portfolio that best fits our partners’ needs. Our knowledge and understanding of the timber industry leads to continually enhanced products and improved service. Our partnerships with lumber mills, distributors, and equipment manufacturers facilitate ease of business, product availability, and breadth of portfolio.

Quality

Our tungsten carbide and Stellite materials are produced to the highest quality standards, ensuring carbide saw tips strength are never compromised. Our dedication to quality means reliable performance, longer run times, and no surprises.

Consistency

We offer a wide selection of sawmilling solutions to provide its users with consistent results even in the most inconsistent environments and with toughest species of wood.

We sell carbide saw tips for Retipping. We can get just about any grade and size and love to do custom work. We also specialize in brazing and pretin services on all the carbide we sell.

Below is our Special Super C grade of carbide saw tips. We believe it to be one of the finest grades of carbide because it can be used for so many different applications.

Our Super C Carbide Tips can be used for a variety of applications where C1, C2, or C3 Carbide Grades would be used. The fine Structure combined with the special metallurgic formulation of the Super C binder create a carbide that is extremely wear resistant and corosion resistant, making it great for cutting wood, plastic and non-ferrous metals. Our Super C tips have a Hardness (HRA) of 92.3 and a Transverse Rupture Strength (TRS) of 537,000 psi.

We sell carbide saw tips for retipping. We can get just about any grade and size and love to do custom work. We also specialize in brazing and pretin services on all the carbide we sell. Below is our special super C grade of carbide saw tips. We believe it to be one of the finest grades of carbide because it can be used for so many different applications.

Our super C carbide saw tips can be used for a variety of applications where C1, C2, or C3 carbide grades would be used. The fine structure combined with the special metallurgic formulation of the super C binder create a carbide that is extremely wear resistant and corosion resistant, making it great for cutting wood, plastic and non-ferrous metals. Our super C tips have a Hardness (HRA) of 92.3 and a Transverse Rupture Strength (TRS) of 537,000 psi.

This article comes from carbideprocessors edit released

Any metal-cutting expert knows that having the right blade for the job is critical. Although it may seem like a small operational detail, blade performance impacts several key business areas, including productivity, maintenance, quality, and tooling costs.

Like any purchasing decision, blade selection needs to be strategic, taking into consideration a host of variables—business goals, material type, equipment, and operator skill level, to name just a few. Blade performance is also based on several variables—the cutting application, blade specification, number of teeth per inch, tooth set, etc. Put simply, not every blade is created equal, and choosing the wrong blade can result in poor quality cutting and higher operational costs.

The problem is that many of today’s service centers don’t even realize they are using the “wrong” blade. In many cases, companies settle for “good” instead of “great.” Managers and operators become content with the blade technology they’ve been using for years and end up missing out on the benefits a new blade technology could bring to their operation.

This is a common occurrence in band sawing. For example, many service centers have used bi-metal band saw blades over the years and have had decent results. And in many cases, bi-metal blades are a good choice. However, there are applications in which carbide saw tips technology would be the better choice.

Many companies are finding that making the switch to carbide saw tips technology can provide savings and productivity gains they would never have achieved with bi-metal blades.

To gain more performance out of its band saws, we decided to upgrade to carbide saw tips. Carbide saw tips use strong, durable materials to provide high performance, faster cutting, and prolonged blade life. The blade tooth has carbide saw tips welded to a high-strength alloy backing, allowing the metal service center to take on hard, nickel-based alloys, as well as stainless steel, tool steel, and titanium.

This article comes from lenoxtools edit released

Carbide saw tips are used for cutting wood, metal, or other hard material. They can be hand-operated or power-driven. Our saw tips are used in surface processing of cast irons, colored metal, and alloys, as well as nonmetal materials for hard metal, carbide rough turn, rough planning, and precision milling.

We provide improved carbide grades for woodworking and customized tooth geometry design on request, but also give advice on what carbide saw tips are the most suitable for customers’ use.

• Virgin material with fine grain size.
• Dust-free workshop.
• Advanced technology and production equipment.
• All of the mould with precision design.
• Strict quality testing and inspection.

This articl comes from meetyoucarbide edit released