Tag: Solid Carbide Slitting Saw

The thickness of a solid carbide slitting saw blade can vary depending on its specific design, intended application, and manufacturer. However, in general, solid carbide slitting saw blades are relatively thin compared to other types of saw blades.

Typically, solid carbide slitting saw blades have thicknesses ranging from around 0.5 mm (0.02 inches) to 6 mm (0.24 inches) or more. The exact thickness will depend on the specific size and diameter of the blade, as well as the desired cutting performance and application requirements.

It’s worth noting that solid carbide slitting saw blades are often designed to have thin kerfs, which refers to the width of the cut made by the blade. Thin kerfs help minimize material waste and reduce cutting forces, making them suitable for precision cutting applications in industries such as metalworking, woodworking, and plastics.

For precise information about the thickness of a specific solid carbide slitting saw blade, it is recommended to refer to the manufacturer’s specifications or consult the product documentation.

A solid carbide slitting saw is a cutting tool used in manufacturing and metalworking industries to create narrow slots or cuts in a variety of materials, including metal, plastics, and composites. It is designed for high-speed and precision cutting, and is made from solid carbide, a material known for its toughness and wear resistance.

Here are some key features and benefits of solid carbide slitting saws:

1. High precision: Solid carbide slitting saws are designed for high precision cutting with minimal runout, resulting in accurate and consistent cuts.
2. Wear resistance: Solid carbide is a hard and tough material, which makes it highly resistant to wear and deformation, resulting in a longer tool life and reduced replacement costs.
3. Chip evacuation: The design of solid carbide slitting saws includes chip evacuation slots to remove chips and prevent clogging, which helps to maintain cutting efficiency and prolong tool life.
4. Versatility: Solid carbide slitting saws can be used to cut a wide range of materials, including metals, plastics, and composites, making them versatile tools for various applications.
5. High-speed cutting: Solid carbide slitting saws are capable of high-speed cutting, which results in faster production times and increased productivity.
6. Low vibration: Solid carbide slitting saws have a low vibration design, which reduces the risk of damage to the workpiece and the tool itself.

When using a solid carbide slitting saw, it is important to follow proper tooling and cutting techniques to ensure optimal performance and prolong tool life. This may include selecting the appropriate feed rate, optimizing cutting parameters, and using proper coolant or lubrication to prevent overheating and damage to the tool.

Available from stock in either coarse, fine or extra-fine tooth configurations with tooth counts ranging from 40-120 teeth per saw. Solid carbide slitting saws feature superior surface finish, increased tool life, ground side clearance and fine too configurations for your specific application.

Solid carbide slitting saws are generally delivered from stock as quantities of common sizes are kept available. Special geometries and custom sizes are available as well. Should there be a special custom solid carbide slitting saws application you are interested in, please contact us so we can provide pricing and delivery information.

Solid Carbide Slitting Saw or

When you get into machining, the first tool often used is an end mill. It’s simple, it’s fairly straightforward on purpose, and it’s the universal standard tool for machining. But, we all know that that is just the beginning – tool boxes fill up because there are an endless number of options for tooling. One tool that is often misunderstood, or even disregarded, is the solid carbide slitting saw. While these saws are often relegated to very specific operations, they can be an invaluable addition to your shop.

THE MILL’S PARTING TOOL

Sometimes you might be dealing with a thin part or something that has a challenging feature to hold on one side, making that part a challenge to finish on the back side. A solid carbide slitting saw gives you the unique opportunity (at least on a 3-axis mill) to get to the underside of a part. This means that you can use a solid carbide slitting saw to cut off a part and finish it by hand. While the surface finish might not be as nice as a TTS Superfly Cutter, this process can save the day with those thin or hard-to-hold parts.

RELIEF SLOTS

Relief slots are features in a part that allow it to clamp around something. Adding a relief slot give a part the ability to move slightly without compromising the integrity of the part too much. While you can use a tiny end mill, over a massive number of passes to create a relief slot, a solid carbide slitting saw can often do so in just one or two passes. This is exactly what solid carbide slitting saws were designed to do – create wide, deep, thin slots in parts quickly and without destroying your cutting tool.

SLOTTING AROUND A PART

When you need to cut a slot around a part, you have two options; either use a fourth axis and an end mill, or use a solid carbide slitting saw. The fourth axis option works, but requires extra workholding considerations and most likely moving a part from a vise to the fourth axis in the middle of the cutting process. A solid carbide slitting saw can make that slot in the same setup with only a tool change. While they are often forgotten about, solid carbide slitting saws make a valuable addition to a quickly-filling toolbox.

Solid carbide slitting saw, fine toothing, for milling slots, cutting-off or cutting to length in almost all steel materials and non-ferrous metals.

Solid carbide slitting saw features and benefits:

Herringbone tooth with small chip space, DIN 1840 A.
Hollow ground on the face.

International comparison of workpiece materials.

Solid carbide slitting saw are recommended for slotting the fragile and hard materials. A tooth form is suitable especially for thin saw blades with tooth pitch from 0,8 mm to 3,0 mm. Cutting edge is very sharp. Chip clearance is reduced and it cannot remove longer chips away from the cutting area efficiently. Solid carbide slitting saws in both high speed and super high speed steels suitable for milling, and grooving steels and alloys on manual, semi-automatic and fully automatic machines.

Precision screw-slotting saws – tooth form “A” Circular saws

In both high speed and super high speed steel suitable for slotting screws in all types of steels and alloys. The solid carbide slitting saw blades are all flat ground (without hub) and the entire range is executed with tooth form “A”. The saw blade range is ø 80 mm, ø 100 mm and ø 125 mm. Blade thicknesses range from 0,7 mm – 2 mm in decimal increments.

Precision saws for jewelry – tooth form “A” Circular saws

In both high speed and super high speed steel suitable for goldsmith´s cutting and machining purposes. The solid carbide slitting saw blades are all with hollow ground (with a hub) and the entire range is executed with tooth pitches finer than 1 millimetre.

Precision saws for tube-cutters – tooth form “Bw” Circular saws

in both high speed and super high steel suitable for cutting tubes sized ø 10 mm – ø 325 mm, with wall thickness ranging 2 mm – 10 mm, in both standard steels and high alloy steels (stainless). The solid carbide slitting saw blade range is ø 63 mm, ø 68 mm and ø 75 mm. Blade thicknesses are 1,2 mm, 1,6 mm and 2,0 mm and the tooth form is “Bw”.

A full line of solid carbide slitting saws directly imported, available from stock in either coarse, fine or extra-fine tooth configurations with tooth counts ranging from 40-120 teeth per solid carbide slitting saw. They feature superior surface finish, increased tool life, ground side clearance and fine too configurations for your specific application.

Solid carbide slitting saws are generally delivered from stock as quantities of common sizes are kept available. Special geometries and custom sizes are available as well. Should there be a special custom solid carbide slitting saw application you are interested in, please contact us so we can provide pricing and delivery information.

Solid carbide slitting saw are recommended for slotting the fragile and hard materials. A tooth form is suitable especially for thin saw blades with tooth pitch from 0,8 mm to 3,0 mm. Cutting edge is very sharp. Chip clearance is reduced and it cannot remove longer chips away from the cutting area efficiently.

Solid carbide slitting saw are in both high speed and super high speed steels suitable for milling, and grooving steels and alloys on manual, semi-automatic and fully automatic machines. The saw blade range is ø 15 mm – ø 315 mm with thicknesses ranging 0,2 mm – 6 mm in variable designs with tooth forms: A – B – BW. All standard saws are available ground only but also with VAPO or P.V.D. (Physical Vapour Deposition) coated execution.

Backed by the profound industry experience, we are presenting solid carbide slitting saw. The offered slitting cutters are manufactured by the experts as per national and international quality norms and standards.

Customers can avail these slitting cutters from us in variegated sizes and specifications as per their needs. Moreover, the cutters offered by us can be availed by the clients in varied patterns, sizes and shapes in order to meet their requirements.